Hybrid sonochemic urea-nitrate combustion preparation of CuO/ZnO/Al2O3 nanocatalyst used in fuel cell-grade hydrogen production from methanol: Effect of sonication and fuel/nitrate ratio

Fuel cell-grade hydrogen production has been studied via steam reforming of methanol (SRM) over a series of CuO/ZnO/Al₂O₃ nanocatalysts fabricated by the combustion method. The effect of sonication and urea/nitrate ratio on the characteristics and catalytic properties of the prepared catalysts has been investigated. The synthesized catalysts were characterized by x-ray diffraction (XRD), field emission scanning electron microscope (FESEM), Particle Size Distribution (PSD), energy dispersive x-ray (EDX), Brunauer-Emmett-Teller (BET) and FTIR analyses XRD patterns showed positive influence of urea/nitrate ratio on CuO and ZnO crystallite sizes. The ultrasonic mixing of primary gel compared with conventional mixing led to lower crystallite size. FESEM images showed that the sample mixed by sonication with a urea/nitrate ratio of 1 had more homogeneous morphology with narrow particle size distribution. EDX results proved the presence of all metals on the surface of the nanocatalysts and better consistence between the gel and surface composition of elements in samples prepared by sonication. Catalytic performance showed that sonication during the mixing of primary gel dramatically increased the methanol conversion. It was also proved that increasing the amount of urea led to lower catalytic activity. The ultrasound-treated nanocatalyst with urea/nitrate?=?1 was the best sample in terms of activity and selectivity. It was stable in the SRM for 1200?min without considerable change in methanol conversion and product selectivity.     

β-环糊精修饰Ni/SFCC强化C9石油树脂催化加氢性能

以废弃的流化催化裂化催化剂（简称SFCC）为载体、β-环糊精为金属络合剂、硝酸镍为镍源，采用湿法浸渍法制备β-环糊精修饰的Ni/SFCC催化剂（简称Ni/SFCC-CD催化剂），考察其对C9石油树脂的催化加氢性能。通过BET比表面积测试、H2程序升温还原、X射线光电子能谱等手段对催化剂的物相结构进行表征，研究β-环糊精的作用机理及其对催化剂加氢性能的影响。研究结果表明：在反应温度为260 ℃、反应压力为7 MPa、反应时间为2.0 h的最优条件下，采用Ni/SFCC-CD催化C9石油树脂加氢，可制得溴值为1.45 gBr/（100 g）、色号（加纳德）小于1的水白色氢化C9石油树脂，催化剂循环使用4次后仍保持良好活性；β-环糊精的作用机理是：β-环糊精与硝酸镍产生络合作用，抑制硝酸镍的分解、控制NiO的结晶过程和增强活性组分Ni与载体之间的相互作用力，从而提高了Ni/SFCC-CD的催化活性和稳定性。     

Effect of cutting process on the stress corrosion susceptibility of AISI 304L stainless steel

During manufacturing of a component, cutting, turning, grinding, and milling operations are inevitable and these operations induce surface residual stresses. In this study, it is shown that, depending on the process employed for cutting, residual stresses generated at the cut surfaces can vary widely and they can, in turn, make the cut surfaces of austenitic stainless steel (SS) prone to stress corrosion cracking (SCC). An austenitic SS 304L plate was cut using three different procesess: bandsaw cutting, cutting using the cut-off wheel, and shearing. Surface residual stress measurement using the X-ray diffraction (XRD) technique is carried out close to the cutting edges and on the cross-section. SCC susceptibility studies were carried out as per ASTM G36 in 45% boiling magnesium chloride solution. Optical microscopic examination showed the presence of cracks, and confocal microscopy was used to measure the depth of cracks. The study confirmed that high tensile residual stresses present in the cut surfaces produced by cut-off wheel and shear cutting make the surfaces susceptible to SCC while the surfaces produced by bandsaw cutting are resistant to SCC. Hence, it is shown that there is a definite risk of SCC for product forms of austenitic SS with cut surfaces produced using cutting processes that generate high tensile residual stresses stored for a long period of time in a susceptible environment.     

New batch and continuous systems for converting hydrogen from water hyacinth

Water hyacinth was the chosen alternative biomass for H₂ production in this study. A batch and a continuous pilot plant systems are proposed. A batch system of 500?ml capacity was developed first for finding an appropriate biomass ratio which was found to be 2.5%wt. Results from the batch system was used to construct a kinetic model of water hyacinth hydrolysis. The same biomass and water ratio was used in the continuous system. Besides water hyacinth, glucose and cellulose?+?lignin biomasses were tested. During processing, temperature, pressure, and electric consumption of the system were recorded. The quality and quantity of gas products were analyzed by gas chromatography (GC). The water hyacinth biomass attained the highest rate of H₂ production (providing energy of 11.43?kWh/mole of glucose). Comparing the batch and continuous pilot systems, the continuous system achieved 2.7 times more H₂ mole% than the batch system did.     

考虑流固耦合的Spar型浮式风力机涡激运动特性研究

对弹性支撑单圆柱在均匀流作用下的涡激运动特性进行数值模拟,捕捉到"锁定区"、"拍"、"频率变换"等现象。柱体周围流场采用Fluent求解,将4阶Runge-Kutta方法代码写入用户自定义函数(UDF)求解运动微分方程,运用动网格技术更新流场,实现圆柱与流场的非线性耦合作用。发现随着折合速度的增大,涡激运动响应可分为锁定前支、锁定区、锁定后支3个阶段,在进入锁定区前(折合速度Ur=3)横向运动响应发生拍现象,当跨过锁定区后(折合速度Ur=10)发生频率变换现象。结果表明,横向涡激运动有较大范围的频率锁定现象,频率解锁前后圆柱涡激运动轨迹由"右8字"形变换为"左8字"形。     

Synthesis of Hierarchical 4H/fcc Ru Nanotubes for Highly Efficient Hydrogen Evolution in Alkaline Media

Hierarchical metal nanostructures containing 1D nanobuilding blocks have stimulated great interest due to their abundant active sites for catalysis. Herein, hierarchical 4H/face‐centered cubic (fcc) Ru nanotubes (NTs) are synthesized by a hard template‐mediated method, in which 4H/fcc Au nanowires (NWs) serve as sacrificial templates which are then etched by copper ions (Cu²⁺) in dimethylformamide. The obtained hierarchical 4H/fcc Ru NTs contain ultrathin Ru shells (5–9 atomic layers) and tiny Ru nanorods with length of 4.2 ± 1.1 nm and diameter of 2.2 ± 0.5 nm vertically decorated on the surface of Ru shells. As an electrocatalyst for the hydrogen evolution reaction in alkaline media, the hierarchical 4H/fcc Ru NTs exhibit excellent electrocatalytic performance, which is better than 4H/fcc Au‐Ru NWs, commercial Pt/C, Ru/C, and most of the reported electrocatalysts.     

某带钢连续热浸镀机组卧式连续退火炉水冷炉辊的开裂原因

采用宏观和微观形貌观察、化学成分分析、显微组织观察、硬度测试等方法,对某带钢连续热浸镀机组卧式连续退火炉水冷炉辊的开裂原因进行了分析。结果表明:水冷炉辊辊套成分中不含铌元素,镍元素含量偏低,导致组织中形成网状富铬碳化物析出相;辊套内腔结垢、水冷不畅使水冷炉辊产生局部过热,导致工作侧辊套基体中粒状合金碳化物的析出和网状富铬碳化物的长大,使工作侧辊套的脆性增加;随着结垢的沉积,水冷炉辊出现轴承转动不畅,甚至堵转现象;在热应力、扭力作用下,裂纹在网状富铬碳化物析出相中形成并沿网状碳化物逐渐向基体内扩展,最终导致水冷炉辊的开裂。     

入口长度对旋转直通式迷宫气封流场及流场力的影响

迷宫密封的转子和定子部件之间的流场和流场力直接影响转子的振动和稳定性。为了深入了解迷宫密封的流场和流场力特性,选取旋转直通式迷宫气封为研究对象,利用稳态CFD分析方法,研究密封入口长度对旋转直通式迷宫气封泄漏、流场和流场力的影响。考虑和不考虑入口预旋的影响,计算不同入口长度的旋转直通式迷宫气封的泄漏量、流场速度流线、总压强分布、流体压力和流体黏滞力。结果表明:随着入口长度的增大,密封流场泄漏量先增加后减小,转子表面流体压力和流体黏滞力先增加后快速减小;入口长度影响着直通式迷宫气封流场力,存在一个特定的入口长度,使转子表面的流体压力和流体黏滞力最大;当考虑入口预旋时,泄漏量、流体压力和流体黏滞力均有所减小。